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How to Select a Multi-Span Lifting Beam?

2026-03-09

**Multi-span lifting beams (also called adjustable lifting beams)** are mainly used for lifting workpieces that are long, have uneven weight distribution, or require multi-point lifting. When selecting a model, key parameters to consider include load capacity, span, adjustable span range, number of lifting points, and lifting method.

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Below is a practical engineering selection guide.

I. Step 1: Determine Basic Parameters (Most Important)

Five core data points must be determined before selection:

1️⃣ Maximum Lifting Weight (Q)

Shoulder weight + Lifting tool weight

Generally, a safety factor of 1.1–1.25 is used.

For example: Workpiece 8t Lifting tool 0.5t

Design load: Q ≈ 8.5–10t

2️⃣ Lifting Point Spacing (L)

The distance between two lifting points on the workpiece.

For example:

Workpiece Lifting Point Spacing
Mold 1.2m
Steel structure 3m
Equipment shell 5m

Multi-hole lifting beams must cover this range.

3️⃣ Number of Lifting Points

Common:

Lifting Point Applicable
2-point lifting: Ordinary components
3-point lifting: Long components
4-point lifting: Large equipment

4️⃣ Lifting Height Limits

Lifting beam height + sling height + workpiece height

Must be less than the factory's net clearance.

In some situations, the following are required:

Low headroom lifting beams

Flat lifting beams

5️⃣ Lifting Methods

Two common methods:

Single-point lifting beam (one lifting lug at the top)

Double-point lifting beam (with double hooks or a balance beam)

II. Step Two: Determine the Lifting Beam Span

The lifting beam length is usually:

Lifting point spacing + allowance on both sides

Empirical formula:

Lifting beam length ≈ Lifting point spacing + 0.5–1m

For example:

Lifting point distance: 4m

Recommended lifting beam length:

4.5–5m

III. Step Three: Select the Hole Spacing and Adjustment Range

The advantage of multi-hole lifting beams is that the lifting points are adjustable.

Common Hole Spacing:

Hole Spacing Applicable
100 mm Fine Adjustment
150 mm Common
200 mm Heavy-duty Lifting Beam

Example:

Lifting Beam Length
6m

Hole Spacing
200mm

Adjustable Range:

0.2m Interval Adjustment of Lifting Points

IV. Step Four: Determine the Structural Form

Common Structures:

1️⃣ I-beam Lifting Beam

Advantages

Low Cost

Simple Manufacturing

Suitable for

Under 10t

Small Span

2️⃣ Box-type Lifting Beam

Advantages

High Strength

Good Rigidity

Suitable for

10–100t

Large Span

3️⃣ Truss-type Lifting Beam

Advantages

Lightweight

Large Span

Suitable for

Extra-long Components

Wind Power, Bridges

V. Step Five: Calculate Key Parameters

Main Calculations:

1️⃣ Lifting Beam Strength

Bending Moment:

M = Q × L / 4

(Simplified Two-Point Lifting)

2️⃣ Deflection

General Requirements:

L / 700 ~ L / 1000

For example:

6m lifting beam

Allowable Deflection

6~8mm

3️⃣ Lifting Lug Strength

Lifting Lug Plate Thickness

Common:

Tonnage Lifting Lug Thickness

5t 20mm

10t 25mm

20t 35mm

50t 50mm

VI. Common Selection Reference

Load Lifting Beam Length Hole Spacing

5t 2–4m 100mm

10t 3–6m 150mm

20t 4–8m 200mm

50t 6–12m 200mm

VII. Engineering Experience Suggestions

① Rated load of lifting beam ≥ 1.25 times the actual load

② Number of holes: The more, the more flexible

③ Try to make symmetrical lifting points

④ For large tonnage loads, box-type structures are recommended.

⑤ For spans exceeding 10m, truss structures are recommended.

✅ In short:

The core selection criteria for multi-span lifting beams are five points:

Load capacity + lifting point distance + adjustment range + structural form + strength verification