What ODM Services Can We Provide for Rubber-Tyred Gantry Cranes?

Our ODM services for Rubber-Tyred Gantry (RTG) cranes—also known as rubber-tyred portal cranes or mobile cranes—constitute a comprehensive, end-to-end customization service. This process spans the entire lifecycle: from initial requirements definition, complete machine design, and manufacturing, through to brand delivery, system integration, and after-sales support. The core objective is to create RTG crane products featuring exclusive branding and bespoke specifications tailored specifically to our clients' needs.

I. Requirements Analysis and Solution Customization (The Starting Point of ODM)
In-depth Requirements Diagnosis: Conducting on-site surveys of yard/port/plant layouts, ground bearing capacity, operating radius, lifting capacity, lifting height, operational efficiency, environmental conditions (explosion-proof, dust-proof, weather-resistant, salt-spray resistant), automation levels, and integration requirements with AGVs, container trucks, or yard management systems.
Solution Output: Delivering customized technical proposals (covering lifting capacity, span, wheel base, lifting height, power systems, steering, controls, safety features, and automation configurations), alongside comparative analyses of multiple design options and cost estimations.
Feasibility Assessment: Conducting DFM (Design for Manufacturability) reviews; analyzing the feasibility of structural, electrical, hydraulic, and software components; and performing preliminary compliance checks (covering standards such as CE, ISO, special equipment licensing, port safety certifications, etc.).
II. R&D and Design Services (The Core of ODM)
1. Mechanical Structure Design
Non-Standard Machine Customization: Options for single-girder, double-girder, or truss-girder configurations; special structural designs (C-type, L-type, U-type); customized dimensions for span, wheel base, and height; and specialized designs for low centers of gravity, lightweight construction, or heavy-duty reinforcement.
High-Tonnage & Special Operating Conditions: Models ranging from 5 to 1200 tons for heavy-duty applications; structures designed to be explosion-proof, corrosion-resistant, high-temperature tolerant, or salt-spray resistant; wind-resistant and typhoon-proof reinforcements; and designs engineered to withstand extreme ambient temperatures (-40°C to +60°C).
Traveling and Steering Systems: Features including all-wheel steering, diagonal travel (crabbing), lateral travel, 360° rotation capabilities, differential steering, independent suspension systems, customized drive wheel assemblies, and precise matching of tire specifications and quantities.
Modular Design: Standardization of lifting, traveling, steering, control, and power modules to accelerate delivery timelines and minimize maintenance costs. 2. Hoisting and Spreader System Design
Customized Hoisting Mechanisms: Main/auxiliary hooks, variable frequency speed control, anti-sway systems, synchronous control, emergency lowering, and overload protection.
Customized Spreaders: Container spreaders (20'/40'/45' twin-lift, telescopic, and rotatable), C-hooks, grabs, specialized lifting beams (for wind turbine blades, precast beams, or steel coils), and automated centering and twist-lock control.
3. Power and Electrical Control System Design
Customized Power Solutions: Diesel, electric (mains-powered, battery-powered, or supercapacitor-based), hybrid (diesel-electric), and energy-efficient power matching.
Control and Automation: PLC + Touchscreen HMI, wired/wireless remote control, remote monitoring, semi-automated/fully automated operations, integration with Yard Management Systems (for RGC/ECG), AGV coordination, anti-collision systems, and path planning.
Safety System Design: Multiple limit switches, wind-resistant anchoring, rail clamps, audible and visual alarms, overload/eccentric load protection, safety zone scanning, explosion-proof electrical systems, and emergency power shut-off.
4. Exterior and Branding Design
Exterior Styling: Aesthetic design, paint schemes, and custom logo integration to create an exclusive brand image for the client.
Human-Machine Interface (HMI) Optimization: Cab layout, control console/joystick design, warning signage, and monitoring system design.
5. Prototyping and Validation
Rapid Prototyping: 3D modeling, Finite Element Analysis (FEA), dynamic simulation, and small-batch prototype production.
Testing and Validation: Load testing, hoisting performance, travel and steering tests, braking performance, anti-sway effectiveness, automation precision, environmental adaptability, and safety compliance testing—including the issuance of comprehensive test reports.
III. Manufacturing and Quality Control (ODM Delivery Assurance)
Customized Manufacturing: Production executed strictly according to ODM drawings and Bills of Materials (BOM), encompassing steel structure welding, precision machining, electrical assembly, hydraulic assembly, and final machine assembly.
Core Component Selection and Procurement: Selection of key components—such as engines/motors, reducers, brakes, controllers, sensors, hydraulic components, and spreaders—based on either specific client requirements or manufacturer recommendations. Quality Control: ISO 9001 System, Incoming Material Inspection, In-Process Inspection, and Comprehensive Final Inspection (Load Testing, Braking, Insulation, Automation, etc.).
Small-Batch Pilot Production → Mass Production: Initial small-batch runs are conducted to validate the production line and ensure stability, followed by scaled-up delivery.
IV. Branding & Packaging Delivery (ODM Value-Added Services)
Private Label Manufacturing (OEM + ODM): Custom branding (Client Logo), Nameplates, User Manuals, Certificates of Conformity, and Packaging Design & Production.
Complete Unit Packaging & Logistics: Export-grade Wooden Crates, Moisture & Rust Protection, and Global Logistics Support Solutions.
Documentation Delivery: Complete Set of Drawings (Mechanical / Electrical / Hydraulic / Software), User Manuals, Maintenance Manuals, Spare Parts Lists, Certificates of Conformity, Test Reports, and Certification Documents.
V. Installation, Commissioning & After-Sales Support (Full-Lifecycle ODM Services)
On-site Installation, Commissioning, and Training (Operation / Maintenance / Troubleshooting).
Warranty & After-Sales Service: Free Repair/Replacement within the Warranty Period; Lifetime Technical Support, Spare Parts Supply, Periodic Inspections, and Upgrade/Retrofit Services.
System Integration Services: Collaborative Commissioning and Interfacing with Port TOS, Yard Management Systems, AGV Dispatch Systems, and WMS/MES Systems.
VI. Compliance & Certification Services
Assistance with obtaining industry-specific and export certifications, including CE, ISO, Special Equipment Licenses, Explosion-Proof Certificates, Port Safety Certifications, etc.
Provision of technical documentation and compliance support tailored to target markets (e.g., EU, North America, Southeast Asia, the Middle East).